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Dom > produkty > Młyny długogłowe > Durable Long Neck End Mills Featuring Extended Reach and High Rigidity Suitable for Milling Complex Geometries Accurately

Durable Long Neck End Mills Featuring Extended Reach and High Rigidity Suitable for Milling Complex Geometries Accurately

Szczegóły Produktu

Place of Origin: Changzhou,Jiangsu,China

Nazwa handlowa: SUPAL

Orzecznictwo: ISO9001

Model Number: Long Neck

Warunki płatności i wysyłki

Minimum Order Quantity: 10

Packaging Details: Plastic Tube

Delivery Time: 7-15days

Payment Terms: T/T

Supply Ability: 100000000PCS

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long neck end mills with extended reach

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high rigidity long neck end mills

,

durable end mills for complex geometries

HRC:
55/60/65
Długość całkowita:
50-75mm
Powłoka:
dostosowane
śr:
1-4 mm
Model:
Płaski/kulisty nos/promień narożnika
Materiał użytkowy:
Aluminium, stal, stal nierdzewna, tytan
Standard:
Długa szyja
Nadaje się do:
Żeliwo, stal węglowa, aluminium, miedź
HRC:
55/60/65
Długość całkowita:
50-75mm
Powłoka:
dostosowane
śr:
1-4 mm
Model:
Płaski/kulisty nos/promień narożnika
Materiał użytkowy:
Aluminium, stal, stal nierdzewna, tytan
Standard:
Długa szyja
Nadaje się do:
Żeliwo, stal węglowa, aluminium, miedź
Durable Long Neck End Mills Featuring Extended Reach and High Rigidity Suitable for Milling Complex Geometries Accurately

Product Description:

Our Deep Groove End Mill (Carbide Long Neck) is a premium cutting tool specially crafted for deep groove machining tasks. Constructed with a solid carbide body and featuring an extended long neck design, this tool is built to address common challenges encountered in traditional milling operations. Its robust structure minimizes issues such as difficult deep cavity processing, instability during cutting, and frequent tool breakage.

This advanced end mill combines exceptional hardness, superior wear resistance, and outstanding cutting performance. These qualities make it ideal for machining a wide range of materials, including various metals and non-metallic substances. The thoughtfully optimized long neck allows the tool to reach deep processing zones effortlessly, while maintaining high levels of machining accuracy and excellent surface finish.

By enhancing both precision and durability, our Deep Groove End Mill significantly boosts production efficiency and reduces the costs associated with tool replacement. Whether you operate in a high-volume industrial factory setting or focus on precision work within a machining workshop, this tool stands as a reliable solution for achieving high-quality results in deep groove machining applications.

 

Features:

High-Quality Carbide Material

This product utilizes imported solid carbide raw materials characterized by high hardness (HRC65-70) and exceptional toughness. Its wear-resistant and impact-resistant properties make it difficult to break, significantly extending the tool's overall service life.

Optimized Long Neck Design

The tool features an extended neck length, which can be customized according to specific needs. This design ensures stable machining within deep grooves and cavities, effectively preventing tool jamming due to insufficient neck length and enhancing access to hard-to-reach processing areas.

Precision Grinding Technology

The cutting edge undergoes precision grinding using advanced CNC grinding machines, resulting in sharp edges, smooth chip removal, and burr-free machined surfaces. This meticulous process guarantees high machining accuracy, with tolerances maintained within ±0.01mm.

Special Coating Options

Optional coatings such as TiAlN, TiN, or DLC are available to enhance the tool's wear and high-temperature resistance. These coatings reduce friction between the tool and the workpiece, thereby improving cutting efficiency and prolonging the tool's lifespan.

Chip Removal Groove Design

The spiral chip removal grooves are designed with optimized angles to ensure smooth discharge of chips. This prevents chip accumulation in deep grooves, avoiding tool overheating and damage, and supports continuous, stable machining operations.

Wide Compatibility

This tool is suitable for both dry and wet cutting conditions and is compatible with a variety of CNC machines, milling machines, and other equipment. It is user-friendly, allowing for easy installation and operation.

 

Technical Parameters:

Technical Parameters

The following section outlines the detailed specifications and options available for the product. Each parameter has been carefully designed to meet various machining requirements and material preferences.

Parameter Name Specification Range / Option
Material Solid Carbide WC-Co with optional cobalt content of 6%, 8%, or 10%
Neck Length (L) Extended Long Neck Customizable between 10 mm and 100 mm
Cutting Diameter (D) Standard or Custom Ranges from 2 mm to 20 mm
Flute Number 2 or 4 Flutes (Common configurations) 2 Flutes for aluminum; 4 Flutes for steel and stainless steel
Hardness HRC Between 65 and 70 HRC
Coating Optional Available coatings include TiAlN, TiN, DLC, or uncoated
Cutting Edge Type Square End, Ball Nose, or Corner Radius Customizable based on machining needs
Total Length (OAL) Customizable Between 30 mm and 150 mm
Tolerance Precision Grade Up to ±0.01 mm

Each parameter is configurable to ensure optimal performance and adaptability for various machining environments. The material options, combined with precise tolerances and customizable dimensions, make this product suitable for a broad range of industrial applications.

Coatings are offered to enhance durability and wear resistance, while the variety of cutting edge types allows for tailored machining strategies. Overall, these technical specifications provide a comprehensive guideline for selecting the right configuration to meet your specific operational needs.

 

Applications:

Our Deep Groove End Mill (Carbide Long Neck) is extensively utilized in applications involving deep grooves, deep cavities, and extended reach machining across a wide range of industries. This tool is suitable for processing numerous materials, demonstrating versatility and reliability.

The end mill is compatible with various metal materials, including but not limited to carbon steel, alloy steel, stainless steel grades 304 and 316, aluminum alloys, copper alloys, and titanium alloys. Its robust design ensures effective performance when working with these diverse materials.

In terms of industry applications, the Deep Groove End Mill finds prominent use in several sectors:

  • Automotive Industry: It is employed for machining engine components, gearboxes, and deep groove features within automotive parts.
  • Aerospace Industry: The tool is ideal for precision machining of deep grooves in aerospace components, meeting the lightweight and high-precision demands of this sector.
  • Mold & Die Industry: It facilitates deep cavity and groove machining in plastic molds, stamping molds, and die cores.
  • Mechanical Manufacturing: Used for manufacturing mechanical parts, hydraulic components, and transmission parts that require deep groove structures.
  • Electronic Equipment Industry: Supports precision deep groove machining for electronic device shells, connectors, and other fine components.

Typical machining scenarios for this end mill include deep groove milling, slotting, roughing and finishing of deep cavities, as well as extended reach milling operations, making it a highly versatile tool for complex machining tasks.

 

Customization:

SUPAL offers customized Long Neck End Mills designed to meet your specific machining needs. Our Long Neck Ball Nose End Mill and Long Neck Corner Radius End Mill are manufactured with precision in Changzhou, Jiangsu, China, and certified to ISO9001 standards, ensuring top quality and reliability.

With a minimum order quantity of just 10 pieces, we provide flexible packaging in plastic tubes to protect the tools during shipment. Our supply ability reaches up to 100,000,000 pieces, guaranteeing timely delivery within 7-15 days. Payment terms are convenient and secure, with T/T accepted.

The Long Neck End Mill series features an overall length ranging from 50 to 75mm and is available in various models including Flat, Ball Nose, and Corner Radius to suit different machining applications. Equipped with 2 or 4 flutes, these end mills are ideal for processing materials such as cast iron, carbon steel, aluminum, copper, stainless steel, and titanium.

Specifically, the Long Neck End Mill for Aluminum is optimized for high performance and durability, making it an excellent choice for precision machining in aluminum and other non-ferrous metals.

Choose SUPAL's Long Neck End Mills for superior customization options and reliable performance across a wide range of materials and applications.

 

Support and Services:

Our Long Neck End Mills are precision-engineered tools designed for extended reach and enhanced machining capabilities. To ensure optimal performance and longevity, it is important to follow proper usage and maintenance guidelines.

Please handle the Long Neck End Mills with care to avoid damage to the cutting edges. Use appropriate speeds and feeds as recommended for the specific material being machined. Regularly inspect the tool for wear or damage, and replace it if any signs of chipping, cracking, or excessive wear are observed.

For best results, maintain proper coolant flow to reduce heat buildup and improve tool life. Ensure that the machine setup is rigid and stable to minimize vibration during operation. Proper tool holding and alignment are critical to achieving precise cuts and avoiding premature tool failure.

If you encounter any issues with the Long Neck End Mills or require technical assistance, our support team is available to provide expert guidance and troubleshooting. We also offer services including tool regrinding and customization to meet your specific machining needs.

Regular maintenance and adherence to recommended operating parameters will maximize the efficiency and durability of your Long Neck End Mills, ensuring high-quality results in your machining processes.

 

Packing and Shipping:

Each Long Neck End Mill is carefully packaged to ensure maximum protection during transit. The cutting tool is first wrapped in a protective sleeve to prevent any damage to the precision edges. It is then placed securely in a custom-fitted plastic or foam holder to minimize movement inside the packaging box.

The packaging box is made of sturdy corrugated cardboard, designed to withstand rough handling and stacking during shipping. For added safety, the box is sealed with tamper-evident tape and labeled with proper handling instructions.

We offer multiple shipping options to meet your delivery needs, including standard ground shipping, expedited shipping, and international shipping. All shipments are tracked and insured to guarantee that your Long Neck End Mills arrive safely and on time.

Please ensure the shipping address provided is accurate to avoid any delays. If you have any special packaging or shipping requirements, feel free to contact our customer service team for assistance.

 

FAQ:

Q1: What is the brand and model number of the Long Neck End Mills?

A1: The Long Neck End Mills are branded SUPAL and the model number is Long Neck.

Q2: Where are the Long Neck End Mills manufactured?

A2: These end mills are made in Changzhou, Jiangsu, China.

Q3: What certifications do the Long Neck End Mills have?

A3: The product is certified with ISO9001, ensuring quality management standards.

Q4: What is the minimum order quantity and packaging type for these end mills?

A4: The minimum order quantity is 10 pieces, and each end mill is packaged in a plastic tube.

Q5: What are the delivery time and payment terms for ordering Long Neck End Mills?

A5: Delivery time ranges from 7 to 15 days, and the accepted payment term is T/T (Telegraphic Transfer).

Q6: What is the supply ability of SUPAL for Long Neck End Mills?

A6: SUPAL can supply up to 100,000,000 pieces of Long Neck End Mills, ensuring large quantity availability.